Lifecycle cost (LCC) reveals the true value of HVAC coils, and copper outperforms aluminum despite higher initial investment. Copper coils cost 40-60% more upfront but save 10-15% annually on electricity, require maintenance only every 3-5 years, and last 15+ years.
Aluminum coils have 40-60% lower initial costs but higher long-term expenses: they use 5-10% more energy annually, need annual maintenance (twice-yearly in harsh areas), and must be replaced every 8-12 years (5-7 in corrosive environments). For properties held over 10 years, copper’s lower LCC makes it the more economical choice.
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